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Is My Metal Fuse Box Safe?

You have a metal fuse box and want to know if it meets current regulations and is safe to use.

£350 – £650Medium Risk

What is this?

Since January 2016, Amendment 3 to BS 7671 has required all new domestic consumer units to be made of non-combustible material — effectively meaning metal enclosures (steel). If you have an older plastic consumer unit, it does not automatically need replacing, but it does not meet current installation standards. Confusingly, some older metal fuse boxes are also not compliant because they lack modern protection devices. The key question is not just the material, but whether the unit has RCD protection and MCBs.

Common causes

  • Consumer unit installed before 2016 using a plastic enclosure
  • Very old metal fuse box from the 1970s–1980s with rewirable fuses
  • Metal enclosure present but internal components are outdated
  • Board was replaced after 2016 but the installer used a non-compliant plastic unit
  • Consumer unit was installed correctly at the time but regulations have since changed

Is it dangerous?

A plastic consumer unit is not inherently dangerous in daily use, but in the event of an internal fault causing a fire, a metal enclosure contains the flames whereas plastic can melt and allow fire to spread. Old metal fuse boxes with rewirable fuses lack RCD protection, which is a more immediate safety concern than the enclosure material. The combination of old metal box with rewirable fuses and no RCDs is the most concerning scenario.

Can I fix it myself?

No. Any work on the consumer unit must be carried out by a qualified electrician. You can, however, check whether your board is metal or plastic, whether it has RCD test buttons, and whether it has MCBs (switches) or rewirable fuses.

When to call an electrician

Contact an electrician if your consumer unit has rewirable fuses regardless of the enclosure material, if it lacks RCD protection, or if you are having an EICR and want to discuss upgrade options. A consumer unit upgrade to a metal board with RCDs is one of the best safety investments you can make.

What will an electrician do?

1

Assess the existing consumer unit for compliance with current regulations

2

Advise on whether an upgrade is necessary or recommended

3

If upgrading, remove the old board and fit a new metal consumer unit to 18th Edition standards

4

Install appropriate RCD or RCBO protection on all circuits

5

Test and certify the installation

Typical cost

£350 – £650

Full consumer unit upgrade to a metal board with testing and certification. This is the same as any consumer unit replacement.

Related Problems

Sources & References

Frequently Asked Questions

Do I have to replace my plastic consumer unit?
Not unless you are having new work done. Existing plastic consumer units can remain in service. However, any new installation or replacement must use a non-combustible (metal) enclosure.
Why did regulations change to metal?
Several house fires were caused by faults inside plastic consumer units melting the enclosure and allowing fire to spread. Metal enclosures contain any fire within the unit, preventing spread.
Is an old metal fuse box the same as a modern metal consumer unit?
No. An old metal fuse box may have the right enclosure material but lack MCBs, RCDs, and modern circuit protection. The enclosure is only one part of the safety picture.

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